Cardan Shaft for Conveyors – Reliable Power Transmission for Material Handling Systems

The Cardan Shaft for Conveyors by Cardan Craft Company is a precision-engineered driveline component designed to deliver efficient and reliable torque transmission in conveyor systems across industrial, mining, and manufacturing facilities. Engineered to handle continuous operation, variable loads, and the angular misalignment common in conveyor installations, this cardan shaft ensures smooth, consistent power delivery for optimal material handling performance.

Manufactured from premium EN8 high-strength steel and precision-machined using advanced CNC and VMC technology, our conveyor cardan shafts feature robust universal joint construction with hardened bearing surfaces for superior durability, minimal maintenance, and extended service life in demanding conveyor applications.

Key Specifications:

• Product Name: Cardan Shaft for Conveyors

• Material: EN8 High-Strength Steel

• Joint Type: Universal joint with precision cross and yoke assembly

• Operating Angle: Up to 15° for optimal performance and longevity

• Length: Customizable to match conveyor configuration and installation requirements

• Bearing Type: Hardened needle bearings for high load capacity and smooth operation

• Machining Process: Precision CNC and VMC machining with tight tolerance control

• Heat Treatment: Carburizing, hardening, and tempering for maximum strength and wear resistance

• Surface Finish: Anti-corrosion coating for protection in industrial environments

• Torque Capacity: Engineered to match conveyor drive requirements and load specifications

Key Features:

• Robust EN8 steel construction ensuring reliable performance under continuous operation

• Precision-balanced design eliminating vibration and reducing bearing wear

• 15° angular capability accommodating installation misalignment and thermal expansion

• Hardened bearing components for extended service life and reduced maintenance

• Sealed bearing protection against dust, dirt, and moisture contamination

• Corrosion-resistant finish suitable for harsh industrial environments

• Easy installation with standard mounting configurations

• Accessible grease fittings for simplified maintenance and lubrication

• High fatigue resistance for 24/7 continuous operation

• Smooth torque transmission ensuring consistent conveyor speed and material flow

Applications:

• Belt conveyors (horizontal, inclined, and declined configurations)

• Roller conveyors and powered roller systems

• Chain conveyors and drag conveyors

• Screw conveyors and auger systems

• Mining conveyors (overland, underground, and pit conveyors)

• Aggregate and bulk material handling conveyors

• Manufacturing assembly line conveyors

• Distribution center sorting and transfer conveyors

• Airport baggage handling systems

• Food processing and packaging conveyors

• Cement plant and power plant conveyors

• Port and terminal material handling systems

Conveyor System Advantages:

• Accommodates misalignment between drive units and conveyor pulleys

• Compensates for thermal expansion in long conveyor installations

• Smooth power delivery preventing material spillage and belt damage

• Reduces shock loads protecting motors and gearboxes

• Flexible installation adapting to space constraints and layout requirements

• Minimizes vibration extending component life throughout the system

• Easy maintenance access reducing downtime during service intervals

Design Configurations:

Single Cardan Shaft

• For short to medium distance power transmission

• Operating angles up to 15°

• Compact and cost-effective solution

• Ideal for straightforward conveyor drives

Double Cardan Shaft

• For longer distances and improved angular compensation

• Constant velocity characteristics

• Reduced vibration at higher speeds

• Perfect for complex conveyor layouts

Telescopic Cardan Shaft

• Adjustable length for variable distance applications

• Accommodates thermal expansion and contraction

• Splined slip joint for axial movement

• Ideal for outdoor conveyors with temperature variations

Multi-Section Cardan Shaft

• For very long conveyor drives

• Multiple universal joints for extended reach

• Intermediate support bearings where required

• Custom-engineered for specific installations

Customization Options:

• Length and configuration matched to conveyor layout and drive location

• Cross size and capacity selected based on torque requirements

• Yoke types (round bearing, wing bearing, flange, splined connections)

• Shaft diameter optimized for power transmission and speed

• Connection methods compatible with conveyor gearboxes and drive pulleys

• Surface treatments (zinc plating, powder coating, or specialized coatings)

• Safety guards for rotating shafts in accessible areas

• Lubrication systems (manual grease points or automatic lubrication)

EN8 Material Benefits for Conveyor Applications:

• Excellent strength-to-weight ratio reducing overall system load

• Good machinability enabling precision manufacturing

• Cost-effective without compromising performance

• Heat treatment responsive achieving optimal hardness and toughness

• Proven durability in continuous operation conveyor environments

• Consistent material properties ensuring reliable performance

Quality Assurance:

• Precision machining to tight tolerances for proper alignment

• Dynamic balancing to industrial standards

• Material hardness verification throughout components

• Bearing fit and assembly quality inspection

• Surface finish and coating quality control

• Torque capacity testing and validation

• Complete dimensional verification before dispatch

Why Choose Cardan Craft Company:

• Specialized expertise in conveyor driveline solutions

• State-of-the-art CNC and VMC manufacturing ensuring precision and consistency

• Custom engineering for unique conveyor configurations

• High-quality EN8 steel from certified suppliers

• Rigorous quality testing for reliable performance

• Wide range of sizes suitable for various conveyor capacities

• Quick 72-hour delivery for standard configurations

• Competitive pricing with volume discounts available

• Technical support for proper selection and installation

• After-sales service including maintenance guidance

• ISO-certified manufacturing for consistent quality

• Replacement parts availability for long-term support

Performance Benefits:

✓ Reliable 24/7 continuous operation capability
✓ Extended service life with minimal maintenance
✓ Reduced downtime and maintenance costs
✓ Smooth, vibration-free power transmission
✓ Improved conveyor efficiency and throughput
✓ Protection of expensive drive components
✓ Easy installation and serviceability
✓ Proven performance in industrial environments

Maintenance Recommendations:

• Regular lubrication schedule based on operating hours

• Periodic inspection of universal joint wear

• Monitoring of operating angle and alignment

• Checking and tightening of connection bolts

• Replacement of worn bearings before failure

• Inspection of safety guards and protective devices

• Documentation of maintenance activities for tracking

Installation Guidelines:

• Proper alignment to minimize operating angles

• Secure mounting at both drive and driven ends

• Adequate clearance for rotation and thermal expansion

• Installation of safety guards where required

• Correct phasing of multi-joint configurations

• Initial lubrication before commissioning

• Verification of smooth rotation before load application

Safety Features:

• Designed with appropriate safety factors for rated loads

• Optional protective guards and covers available

• Balanced construction minimizing vibration hazards

• Secure fastening systems preventing disconnection

• Clear operating specifications and limitations

• Compliance with industrial safety standards

The Cardan Shaft for Conveyors from Cardan Craft Company combines robust EN8 steel construction, precision engineering for 15° operating angles, and proven reliability to ensure smooth, efficient power transmission in your material handling systems—keeping your conveyors running productively with minimal downtime.

Contact us today with your conveyor specifications, drive configuration, and operating conditions. Our engineering team will help you select or design the perfect cardan shaft solution for your conveyor system needs. Custom lengths, configurations, and bulk orders welcome!